Prefabrication: Data Centre

Meaningful prefabrication, designed to make on-site construction easier faster & smarter.

Our in-house expertise regularly design, construct, commission complex MEP modules from inception to completion. We understand the process to develop a design into fabrication & also the challenges & opportunities for successful construction.

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  • Description text goes here
  • Description text goes here

Data Centre – Prefabrication

Meaningful prefabrication, designed to make on-site construction easier faster & smarter.

Our Services:

  • Prefabrication Feasibility Studies

  • Stick build v onsite build hours based comparison

  • Standardised modules – 1 drawing used for several instances.

  • CRAC / AHU hookups

  • Chilled Water Pump Skids

  • Electrical Containment

  • Module Map

  • Hyperscale data centre construction

  • Logistic planning – Swept path analysis

  • Lifting coordination


Our in-house expertise regularly design, construct, commission complex MEP modules from inception to completion. We understand the process to develop a design into fabrication & also the challenges & o

HVAC

    • HEPA Filter selection & Detailing

    • AHU selection & procurement

    • Instrumentation & controls engineering

    • Pressure cascade planning

    • AHU distribution systems

    • Ductwork velocity calculations & ductwork sizing

    • GMP Cleanroom environment compliance

    • VDI 6022

    • IQ / OQ Engineering support

    • Humidity control

    • PUE performance calculations

    • Ductwork AHU plantroom design

    • Cooling Units / CRAC units selection & procurement

    • FAT /SAT attendance

    • Fire damper engineering

    • Instrumentation & controls engineering

    • Process water interfaces / cooling units

    • Hot Aisle Containment / Cold Aisle containment pressure regime

    • Compliance testing against ASHRAE, & Uptime institution

    • Heating & Cooling Loads for HVAC sizing & system design

    • Dynamic modelling of HVAC performance

    • Simulation of Airflow, ventilation rates & temperature distribution

    • Energy consumption for forecasting for various occupancy & load scenarios

    • Modelling hot aisle / cold aisle containment in data centres

    • Energy saving opportunities and distribution systems

    • Support for LEED / BREEAM energy credits

    • Duct sizing based on pressure droop, velocity & flow requirements

    • Static pressure calculations for AHU & Fan sizing

    • Verification of sizing against energy performance criteria – Watts / L per second

    • Load based equipment sizing AHUs, FCUs, chillers, boilers

    • Selection of air terminal devices and diffusers for optimal air distribution & pressure drop

    • Onsite placement for pro project based HVAC engineering management

    • Review & validation of mechniacla drawings, schematics, and internal teams

    • Oversight of HVAC equipment procurement & submittal process

    • Technical support during installation

    • Progress tracking against milestones

    • Liaison with suppliers & subcontractors, package management

    • QAQC documentation support

    • Interface management – building automation system

    • Completions and handover support

HVAC

    • HEPA Filter selection & Detailing

    • AHU selection & procurement

    • Instrumentation & controls engineering

    • Pressure cascade planning

    • AHU distribution systems

    • Ductwork velocity calculations & ductwork sizing

    • GMP Cleanroom environment compliance

    • VDI 6022

    • IQ / OQ Engineering support

    • Humidity control

    • PUE performance calculations

    • Ductwork AHU plantroom design

    • Cooling Units / CRAC units selection & procurement

    • FAT /SAT attendance

    • Fire damper engineering

    • Instrumentation & controls engineering

    • Process water interfaces / cooling units

    • Hot Aisle Containment / Cold Aisle containment pressure regime

    • Compliance testing against ASHRAE, & Uptime institution

    • Heating & Cooling Loads for HVAC sizing & system design

    • Dynamic modelling of HVAC performance

    • Simulation of Airflow, ventilation rates & temperature distribution

    • Energy consumption for forecasting for various occupancy & load scenarios

    • Modelling hot aisle / cold aisle containment in data centres

    • Energy saving opportunities and distribution systems

    • Support for LEED / BREEAM energy credits

    • Duct sizing based on pressure droop, velocity & flow requirements

    • Static pressure calculations for AHU & Fan sizing

    • Verification of sizing against energy performance criteria – Watts / L per second

    • Load based equipment sizing AHUs, FCUs, chillers, boilers

    • Selection of air terminal devices and diffusers for optimal air distribution & pressure drop

    • Onsite placement for pro project based HVAC engineering management

    • Review & validation of mechniacla drawings, schematics, and internal teams

    • Oversight of HVAC equipment procurement & submittal process

    • Technical support during installation

    • Progress tracking against milestones

    • Liaison with suppliers & subcontractors, package management

    • QAQC documentation support

    • Interface management – building automation system

    • Completions and handover support

HVAC

    • HEPA Filter selection & Detailing

    • AHU selection & procurement

    • Instrumentation & controls engineering

    • Pressure cascade planning

    • AHU distribution systems

    • Ductwork velocity calculations & ductwork sizing

    • GMP Cleanroom environment compliance

    • VDI 6022

    • IQ / OQ Engineering support

    • Humidity control

    • PUE performance calculations

    • Ductwork AHU plantroom design

    • Cooling Units / CRAC units selection & procurement

    • FAT /SAT attendance

    • Fire damper engineering

    • Instrumentation & controls engineering

    • Process water interfaces / cooling units

    • Hot Aisle Containment / Cold Aisle containment pressure regime

    • Compliance testing against ASHRAE, & Uptime institution

    • Heating & Cooling Loads for HVAC sizing & system design

    • Dynamic modelling of HVAC performance

    • Simulation of Airflow, ventilation rates & temperature distribution

    • Energy consumption for forecasting for various occupancy & load scenarios

    • Modelling hot aisle / cold aisle containment in data centres

    • Energy saving opportunities and distribution systems

    • Support for LEED / BREEAM energy credits

    • Duct sizing based on pressure droop, velocity & flow requirements

    • Static pressure calculations for AHU & Fan sizing

    • Verification of sizing against energy performance criteria – Watts / L per second

    • Load based equipment sizing AHUs, FCUs, chillers, boilers

    • Selection of air terminal devices and diffusers for optimal air distribution & pressure drop

    • Onsite placement for pro project based HVAC engineering management

    • Review & validation of mechniacla drawings, schematics, and internal teams

    • Oversight of HVAC equipment procurement & submittal process

    • Technical support during installation

    • Progress tracking against milestones

    • Liaison with suppliers & subcontractors, package management

    • QAQC documentation support

    • Interface management – building automation system

    • Completions and handover support

PIPING

    • Development of 2D/3D pipework layouts based on system requirements and spatial constraints

    • Routing of pipe systems (chilled water, heating, process, domestic) to optimise space and maintain access

    • Coordination of pipework with structural, architectural, and MEP services to avoid clashes

    • Sizing of pipes based on flow rate, velocity, and pressure drop calculations

    • Selection of materials and specifications based on system type, medium, and operating conditions

    • Integration of supports, anchors, and expansion allowances for thermal movement

    • Layouts for plantrooms, risers, corridors, and distribution zones

    • Creation of isometric drawings and spool sheets for fabrication and installation

    • Compliance with project standards, building codes, and industry best practices

    • Review and incorporation of supplier and vendor data into final design

    • Evaluation of thermal expansion, contraction, and movement across pipe networks

    • Analysis of stress concentrations at bends, anchors, and equipment connections

    • Load assessment due to internal pressure, weight, and dynamic forces

    • Calculation of allowable stress levels based on material properties and design codes

    • Design and placement of supports, guides, and expansion loops to manage pipe movement

    • Verification of flange alignments and equipment nozzle load compliance

    • Simulation of operating and standby scenarios to validate system resilience

    • Assessment of seismic, wind, and vibration impacts where applicable

    • Compliance with relevant standards (EN 13480, ASME B31.3, PED, etc.)

    • Generation of stress reports for design approval, fabrication, and installation teams

    • Pressure drop calculations across pipe networks to verify pump sizing and system balance

    • Flow resistance analysis for valves, fittings, bends, and equipment connections

    • Verification of pipe velocities to prevent erosion, noise, and flow instability

    • Calculation of total dynamic head (TDH) for system performance validation

    • Static load analysis to assess pipe support and anchoring requirements

    • Assessment of thermal expansion and associated stress on piping systems

    • Verification of material suitability for pressure, temperature, and medium type

    • Structural load calculations for pipe racks, hangers, and suspended systems

    • Compliance with project specifications, local regulations, and EN/ISO standards

    • Documentation of all calculations for engineering sign-off and client assurance

    • Development of fabrication-ready isometric drawings and spool sheets

    • Coordination of pipe routing for modular assembly

    • Logistical planning for transport, lifting, and site installation incorporated into the design

    • BIM-based clash detection and layout optimisation for prefabrication feasibility

    • Material take-offs (MTOs) and bill of materials

    • Integration of supports, anchors, and access considerations into offsite modules

    • Fabrication sequencing aligned with construction programme

    • Interface coordination between prefabricated elements and site

    • Logistical planning for transport, lifting, and site installation

    • Reduction of site hours, waste, and installation time through controlled offsite execution

    • Detailed design of high-purity and process-critical pipework systems (e.g., WFI, clean steam, process gases)

    • Material specification and compatibility checks for media, pressure, and temperature requirements

    • Isometric development for fabrication, testing, and installation

    • GMP-compliant routing, segregation, and support planning

    • Hygienic design principles including slope control, drainability, and orbital welding integration

    • Pressure testing, flushing, and passivation planning

    • Coordination of valves, instruments, and tie-ins with process equipment

    • Pre-construction review and verification of P&IDs and process schematics

    • Field engineering support during install, weld inspections, and redline updates

    • Support for turnover documentation (as-builts, weld logs, test packs) and validation readiness

    • Design and coordination of chilled water, condenser water, and process cooling systems

    • Support for hot/cold aisle containment strategies and thermal zone planning

    • BIM coordination and clash detection with electrical and IT infrastructure

    • Pump and valve sizing based on N+1 and 2N redundancy requirements

    • Selection of materials and insulation for thermal efficiency and fire performance

    • Modular

    • Commissionable reviews

    • Integration with BMS and control systems for flow, temperature, and pressure monitoring

    • Compliance with Tier standards (Uptime Institute) and ASHRAE thermal guideline

    • Coordination of piping design packages with client teams

    • Technical review of isometrics, GA drawings, and P&IDs

    • Oversight of prefabrication and on-site installation sequencing

    • Fabrication Progress monitoring & material management

    • Interface management with other trades (HVAC, electrical, structural) to resolve clashes

    • Material take-off (MTO) verifications

    • QA/QC support including weld map reviews, hydrotest planning, and inspection readiness

    • Contribution to commissioning preparation, flushing, pressure testing, and system validation

    • Daily reporting and tracking of installation milestones and resource productivity

    • Support for turnover documentation, redline updates, and handover compliance

PIPING

    • Development of 2D/3D pipework layouts based on system requirements and spatial constraints

    • Routing of pipe systems (chilled water, heating, process, domestic) to optimise space and maintain access

    • Coordination of pipework with structural, architectural, and MEP services to avoid clashes

    • Sizing of pipes based on flow rate, velocity, and pressure drop calculations

    • Selection of materials and specifications based on system type, medium, and operating conditions

    • Integration of supports, anchors, and expansion allowances for thermal movement

    • Layouts for plantrooms, risers, corridors, and distribution zones

    • Creation of isometric drawings and spool sheets for fabrication and installation

    • Compliance with project standards, building codes, and industry best practices

    • Review and incorporation of supplier and vendor data into final design

    • Evaluation of thermal expansion, contraction, and movement across pipe networks

    • Analysis of stress concentrations at bends, anchors, and equipment connections

    • Load assessment due to internal pressure, weight, and dynamic forces

    • Calculation of allowable stress levels based on material properties and design codes

    • Design and placement of supports, guides, and expansion loops to manage pipe movement

    • Verification of flange alignments and equipment nozzle load compliance

    • Simulation of operating and standby scenarios to validate system resilience

    • Assessment of seismic, wind, and vibration impacts where applicable

    • Compliance with relevant standards (EN 13480, ASME B31.3, PED, etc.)

    • Generation of stress reports for design approval, fabrication, and installation teams

    • Pressure drop calculations across pipe networks to verify pump sizing and system balance

    • Flow resistance analysis for valves, fittings, bends, and equipment connections

    • Verification of pipe velocities to prevent erosion, noise, and flow instability

    • Calculation of total dynamic head (TDH) for system performance validation

    • Static load analysis to assess pipe support and anchoring requirements

    • Assessment of thermal expansion and associated stress on piping systems

    • Verification of material suitability for pressure, temperature, and medium type

    • Structural load calculations for pipe racks, hangers, and suspended systems

    • Compliance with project specifications, local regulations, and EN/ISO standards

    • Documentation of all calculations for engineering sign-off and client assurance

    • Development of fabrication-ready isometric drawings and spool sheets

    • Coordination of pipe routing for modular assembly

    • Logistical planning for transport, lifting, and site installation incorporated into the design

    • BIM-based clash detection and layout optimisation for prefabrication feasibility

    • Material take-offs (MTOs) and bill of materials

    • Integration of supports, anchors, and access considerations into offsite modules

    • Fabrication sequencing aligned with construction programme

    • Interface coordination between prefabricated elements and site

    • Logistical planning for transport, lifting, and site installation

    • Reduction of site hours, waste, and installation time through controlled offsite execution

    • Detailed design of high-purity and process-critical pipework systems (e.g., WFI, clean steam, process gases)

    • Material specification and compatibility checks for media, pressure, and temperature requirements

    • Isometric development for fabrication, testing, and installation

    • GMP-compliant routing, segregation, and support planning

    • Hygienic design principles including slope control, drainability, and orbital welding integration

    • Pressure testing, flushing, and passivation planning

    • Coordination of valves, instruments, and tie-ins with process equipment

    • Pre-construction review and verification of P&IDs and process schematics

    • Field engineering support during install, weld inspections, and redline updates

    • Support for turnover documentation (as-builts, weld logs, test packs) and validation readiness

    • Design and coordination of chilled water, condenser water, and process cooling systems

    • Support for hot/cold aisle containment strategies and thermal zone planning

    • BIM coordination and clash detection with electrical and IT infrastructure

    • Pump and valve sizing based on N+1 and 2N redundancy requirements

    • Selection of materials and insulation for thermal efficiency and fire performance

    • Modular

    • Commissionable reviews

    • Integration with BMS and control systems for flow, temperature, and pressure monitoring

    • Compliance with Tier standards (Uptime Institute) and ASHRAE thermal guideline

    • Coordination of piping design packages with client teams

    • Technical review of isometrics, GA drawings, and P&IDs

    • Oversight of prefabrication and on-site installation sequencing

    • Fabrication Progress monitoring & material management

    • Interface management with other trades (HVAC, electrical, structural) to resolve clashes

    • Material take-off (MTO) verifications

    • QA/QC support including weld map reviews, hydrotest planning, and inspection readiness

    • Contribution to commissioning preparation, flushing, pressure testing, and system validation

    • Daily reporting and tracking of installation milestones and resource productivity

    • Support for turnover documentation, redline updates, and handover compliance

PIPING

    • Development of 2D/3D pipework layouts based on system requirements and spatial constraints

    • Routing of pipe systems (chilled water, heating, process, domestic) to optimise space and maintain access

    • Coordination of pipework with structural, architectural, and MEP services to avoid clashes

    • Sizing of pipes based on flow rate, velocity, and pressure drop calculations

    • Selection of materials and specifications based on system type, medium, and operating conditions

    • Integration of supports, anchors, and expansion allowances for thermal movement

    • Layouts for plantrooms, risers, corridors, and distribution zones

    • Creation of isometric drawings and spool sheets for fabrication and installation

    • Compliance with project standards, building codes, and industry best practices

    • Review and incorporation of supplier and vendor data into final design

    • Evaluation of thermal expansion, contraction, and movement across pipe networks

    • Analysis of stress concentrations at bends, anchors, and equipment connections

    • Load assessment due to internal pressure, weight, and dynamic forces

    • Calculation of allowable stress levels based on material properties and design codes

    • Design and placement of supports, guides, and expansion loops to manage pipe movement

    • Verification of flange alignments and equipment nozzle load compliance

    • Simulation of operating and standby scenarios to validate system resilience

    • Assessment of seismic, wind, and vibration impacts where applicable

    • Compliance with relevant standards (EN 13480, ASME B31.3, PED, etc.)

    • Generation of stress reports for design approval, fabrication, and installation teams

    • Pressure drop calculations across pipe networks to verify pump sizing and system balance

    • Flow resistance analysis for valves, fittings, bends, and equipment connections

    • Verification of pipe velocities to prevent erosion, noise, and flow instability

    • Calculation of total dynamic head (TDH) for system performance validation

    • Static load analysis to assess pipe support and anchoring requirements

    • Assessment of thermal expansion and associated stress on piping systems

    • Verification of material suitability for pressure, temperature, and medium type

    • Structural load calculations for pipe racks, hangers, and suspended systems

    • Compliance with project specifications, local regulations, and EN/ISO standards

    • Documentation of all calculations for engineering sign-off and client assurance

    • Development of fabrication-ready isometric drawings and spool sheets

    • Coordination of pipe routing for modular assembly

    • Logistical planning for transport, lifting, and site installation incorporated into the design

    • BIM-based clash detection and layout optimisation for prefabrication feasibility

    • Material take-offs (MTOs) and bill of materials

    • Integration of supports, anchors, and access considerations into offsite modules

    • Fabrication sequencing aligned with construction programme

    • Interface coordination between prefabricated elements and site

    • Logistical planning for transport, lifting, and site installation

    • Reduction of site hours, waste, and installation time through controlled offsite execution

    • Detailed design of high-purity and process-critical pipework systems (e.g., WFI, clean steam, process gases)

    • Material specification and compatibility checks for media, pressure, and temperature requirements

    • Isometric development for fabrication, testing, and installation

    • GMP-compliant routing, segregation, and support planning

    • Hygienic design principles including slope control, drainability, and orbital welding integration

    • Pressure testing, flushing, and passivation planning

    • Coordination of valves, instruments, and tie-ins with process equipment

    • Pre-construction review and verification of P&IDs and process schematics

    • Field engineering support during install, weld inspections, and redline updates

    • Support for turnover documentation (as-builts, weld logs, test packs) and validation readiness

    • Design and coordination of chilled water, condenser water, and process cooling systems

    • Support for hot/cold aisle containment strategies and thermal zone planning

    • BIM coordination and clash detection with electrical and IT infrastructure

    • Pump and valve sizing based on N+1 and 2N redundancy requirements

    • Selection of materials and insulation for thermal efficiency and fire performance

    • Modular

    • Commissionable reviews

    • Integration with BMS and control systems for flow, temperature, and pressure monitoring

    • Compliance with Tier standards (Uptime Institute) and ASHRAE thermal guideline

    • Coordination of piping design packages with client teams

    • Technical review of isometrics, GA drawings, and P&IDs

    • Oversight of prefabrication and on-site installation sequencing

    • Fabrication Progress monitoring & material management

    • Interface management with other trades (HVAC, electrical, structural) to resolve clashes

    • Material take-off (MTO) verifications

    • QA/QC support including weld map reviews, hydrotest planning, and inspection readiness

    • Contribution to commissioning preparation, flushing, pressure testing, and system validation

    • Daily reporting and tracking of installation milestones and resource productivity

    • Support for turnover documentation, redline updates, and handover compliance

Building Automation System

  • Custom energy monitoring dashboarding

  • Trend analysis and reporting

  • Load balancing and demand control

  • Live Energy efficiency calculations: PUE

  • Meter integration:

  • Load spikes alert setup

  • Peak load analysis for cost saving

Energy Controlling and dashboarding

  • Custom energy monitoring dashboarding

  • Trend analysis and reporting

  • Load balancing and demand control

  • Live Energy efficiency calculations: PUE

  • Meter integration:

  • Load spikes alert setup

  • Peak load analysis for cost saving

BMS / BAS Panel Design

Project Engineering Placement - BMS / BAS

    • Set-up of I/O points, device addressing, and control logic

    • Integration with HVAC, metering, and lighting systems

    • Programming of controllers (Tridium, Siemens, Honeywell, Schneider)

    • Support panel connection, loop checks, and signal verification

    • Ensure clean, labelled wiring practices and interface mapping

    • Work alongside panel fabricators and site electricians

    • Execute point-to-point checks and sequence validation management

    • Populate commissioning sheets and redline documentation

    • Coordinate with commissioning managers and controls vendors

    • Verify BACnet/Modbus network communication

    • Support BMS-SCADA integrations and network architecture reviews

    • Troubleshoot data errors and non-responsive systems

    • Prepare test records, as-builts, and O&M inputs

    • Assist in witnessing tests and completing sign-off packs

    • Support smooth handover to client teams or facilities management

Building Automation System

Energy Controlling and dashboarding

  • Custom energy monitoring dashboarding

  • Trend analysis and reporting

  • Load balancing and demand control

  • Live Energy efficiency calculations: PUE

  • Meter integration:

  • Load spikes alert setup

  • Peak load analysis for cost saving

    • Set-up of I/O points, device addressing, and control logic

    • Integration with HVAC, metering, and lighting systems

    • Programming of controllers (Tridium, Siemens, Honeywell, Schneider)

    • Support panel connection, loop checks, and signal verification

    • Ensure clean, labelled wiring practices and interface mapping

    • Work alongside panel fabricators and site electricians

    • Execute point-to-point checks and sequence validation management

    • Populate commissioning sheets and redline documentation

    • Coordinate with commissioning managers and controls vendors

    • Verify BACnet/Modbus network communication

    • Support BMS-SCADA integrations and network architecture reviews

    • Troubleshoot data errors and non-responsive systems

    • Prepare test records, as-builts, and O&M inputs

    • Assist in witnessing tests and completing sign-off packs

    • Support smooth handover to client teams or facilities management

TITLE 1

  • HEPA Filter selection & Detailing

  • AHU selection & procurement

  • Instrumentation & controls engineering

  • Pressure cascade planning

  • AHU distribution systems

  • Ductwork velocity calculations & ductwork sizing

  • GMP Cleanroom environment compliance

  • VDI 6022

  • IQ / OQ Engineering support

TITLE 2

  • HEPA Filter selection & Detailing

  • AHU selection & procurement

  • Instrumentation & controls engineering

  • Pressure cascade planning

  • AHU distribution systems

  • Ductwork velocity calculations & ductwork sizing

  • GMP Cleanroom environment compliance

  • VDI 6022

  • IQ / OQ Engineering support

TITLE 3

  • HEPA Filter selection & Detailing

  • AHU selection & procurement

  • Instrumentation & controls engineering

  • Pressure cascade planning

  • AHU distribution systems

  • Ductwork velocity calculations & ductwork sizing

  • GMP Cleanroom environment compliance

  • VDI 6022

  • IQ / OQ Engineering support

TITLE 4

  • HEPA Filter selection & Detailing

  • AHU selection & procurement

  • Instrumentation & controls engineering

  • Pressure cascade planning

  • AHU distribution systems

  • Ductwork velocity calculations & ductwork sizing

  • GMP Cleanroom environment compliance

  • VDI 6022

  • IQ / OQ Engineering support

Our Services

Explore our range of services designed to help you move forward with confidence, wherever you're headed next.

  • Flexible, expert advice when you need it. Book hourly support across a range of topics—from planning to problem-solving. This focused consultation will help clarify your goals, map out next steps, and identify opportunities for growth.

  • Flexible, expert advice when you need it. Book hourly support across a range of topics—from planning to problem-solving. This focused consultation will help clarify your goals, map out next steps, and identify opportunities for growth.

  • Flexible, expert advice when you need it. Book hourly support across a range of topics—from planning to problem-solving. This focused consultation will help clarify your goals, map out next steps, and identify opportunities for growth.

Contact us

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